Tekni-Plex, Inc. of Wayne, PA at COMPAMED 2021 in Düsseldorf -- COMPAMED Trade Fair
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Manufacturers

Tekni-Plex, Inc.

460 East Swedesford Road Suite 3000, 19087 Wayne, PA
USA

Hall map

COMPAMED 2021 hall map (Hall 13): stand C64

Fairground map

COMPAMED 2021 fairground map: Hall 13

Our range of products

Product categories

  • 05  Components, modules, OEM equipment
  • 05.12  Tubings and tubing equipment

Our products

Product category: Tubings and tubing equipment, Plastics

Medical-grade PVC compounds

Tekni-Plex Healthcare compounds (formerly Colorite compounds) are used by some of the world’s foremost healthcare and medical device manufacturers. 

Polyvinyl chloride (PVC) is a uniquely versatile polymer and used in a range of applications.

When combined with plasticizers through a process known as compounding, this inherently rigid polymer becomes flexible.  The formulation versatility, and its cost-performance effectiveness, meets a wide range of requirements ideal for disposable medical applications, whichever is required.

Ethylene oxide (EtO)/gamma compounds are clear medical grade formulations that provide exceptional clarity, superior heat stability, high flow characteristics which are suitable for both EtO and gamma sterilization processes. These compounds are designed to process at normal operating conditions on standard extrusion or injection molding equipment.  Available in flexible and rigid formulations.

Elastichem™ compounds are translucent (self-frosting), flexible, vinyl formulations designed to offer improvements over standard vinyl formulations such as: increased durability, enhanced physical properties, improved compression recovery and soft textured feel.  These compounds are available in 35 to 85 shore A hardness.

Flexchem™ compounds are translucent, flexible, vinyl formulations designed to offer an alternative to silicone in various applications. These compounds incorporate a non-phthalate plasticizer system for use in medical devices applications, ranging from 35 to 65 shore A hardness.

Self-frosting compounds are chemically frosted to offer a smooth, uniform, reproducible, low gloss, low friction surface on the final product.

Radiopaque compounds are available in a wide range of durometers and plasticizer types. These compounds can be customized to a specific percentage of opacity and color.

Non-phthalate and DEHP-Free formulations are dedicated to the medical market. Our team of expert chemists have developed a comprehensive portfolio of non-phthalate plasticized compounds to meet a range of customer’s cost, regulatory and performance requirements. Non-phthalate plasticizer product lines include:

  • Trimellitates
  • DEHT / DOTP
  • DINCH
  • Citrates
  • Adipates

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Product category: Tubings and tubing equipment

Medical tubing

Tekni-Plex Healthcare is an expert in manufacturing medical grade PVC tubing (formerly Natvar) in a wide variety of configurations, grades and durometers. Our solutions also extend into other polymers and coextrusions commonly used in single-use medical device applications. These include polyolefins, such as polypropylene and polyethylene, thermoplastic polyurethanes (TPUs) and ethylene-vinyl acetate (EVA). Our coextrusions of polyolefin lined, PVC tubes are world renowned for medical gas and fluid transmission applications.

TUBING TYPES INCLUDE:
Single-lumen medical-grade PVC
Our medical grade PVC tubing offers exceptional clarity and flexibility for single-use devices.

Our material selection includes PVC Compounds, Cellene TPE Compounds, as well as other materials such as polyolefins, polycarbonates, silicone, and other high performance materials. Our proven extrusion technology and advanced equipment are able to extrude to very tight tolerances and specifications.

Multi-Lumen Tubing
Our medical grade multi-lumen tubes are available for applications that require multiple flow or working channels in a single tube.

Our material selection includes PVC Compounds, Cellene TPE Compounds, as well as other materials such as polyolefins, polycarbonates, silicone, and other high performance materials. Our proven extrusion technology and equipment are able to extrude to tight tolerances and specifications. We customize the tubing to meet our customer specifications, including diameter, thickness, material, lumen geometry and rating.

Multi-Layer Tubing
Our multi-layer medical tubing includes several layers of various materials to optimize performance in the specific application.

Our multi-layer tubing is available in a variety of material constructions and can utilize various materials including PVC Compounds, Cellene TPE Compounds, polyurethane, polypropylene, EVOH, and other high performance materials. Our multilayer technology choices include tubing configurations with up to 5 layers. Most of the standard configurations include a bonding or tie layer to mitigate the risk of any delamination during tensile shock. Several of these unique product designs are patented. In addition, our extrusion process has 100% inline inspection of the tubing ID to ensure the fluid path is occlusion free.

Medical Pump Tubing
Our medical pump tubing is available in a range of materials from FlexChem SR, FlexChem, ElastiChem, Cellene TPE, silicone, as well as other high performance materials to meet the stringent demands of the application.

Wire Embedded Tubing
Power-path™ PVC medical tubing with embedded wires provides data and fluid transmission simultaneously in a single tube.
Coextruded wire embedded medical tubing is custom processed for medical devices that have power requirements with up to four coated wire/wire bundle configurations.

Paratubing
Some medical devices include multiple single-use tubes that are needed to supply or remove fluids, gases, suction, and/or power for the same application. A paratube bonds these multiple tubes together into a single structure which makes them much easier to manage and identify.

Tekni-Plex Healthcare is a pioneer in the field of paratubing and has technology to tightly control the tolerances on the bond strength between tubing. Having a tight process window on the tube to tube bond is the key factor to limiting process risks associated with a paratube configuration.

Our application areas of expertise include arterial drills, neurovascular applications, wound management, laprascopic surgey, ophthomology, and biopsy devices.

Coiled Tubing
Coiled tubing provides unparalleled elongation, while maintaining consistent fluid or gas flow channels.
Features of Wire Embedded Tubing
  • Wire Coextrusion
  • Thermally Bonded
  • 30 AWG to 16 AWG
  • USP Class VI Wire Encasement
  • Coil or Cut to Length

Bubble and Transition Tubing
This tubing type eliminates the need for plastic connector fittings.

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Product category: Plastics

Medical-grade TPE Compounds

Tekni-Plex Healthcare compounds (formerly Colorite compounds) are used by some of the world’s foremost healthcare and medical device manufacturers. We are globally recognized for consistently meeting or surpassing rigorous regulatory and industry standards. 

Cellene

CELLENE™ is a range of thermoplastic elastomer compounds that combine the performance benefit of vulcanized rubber with the processing properties of thermoplastics. CELLENE™ TPE compounds are suitable for a wide variety of applications in medical devices, packaging and other regulated markets. CELLENE™ compounds are formulated to be silicone, latex, phthalate and halogen free using FDA-compliant raw materials to meet USP Class VI and ISO 10993 standards.

Advantages of CELLENE™ Compounds for Medical Applications
  • Extrusion and injection molding products
  • Broad durometer range in Shore A and Shore D classifications
  • Low density (0.89 to 0.9 g/cm3)
  • High-clarity grades for fluid monitoring applications
  • Low migration and drug absorption (grades formulated without plasticizers available)
  • Intrinsic polypropylene (PP) chemical and thermal characteristics
  • Sterilization by gamma, EtO or steam
  • Can be readily bonded /adhered to a range of polymers including polycarbonate (PC), acrylic and acrylonitrile butadiene styrene (ABS).
  • Compression set of specific grades comparable to rubber
  • Compatible with conventional extrusion & molding equipment
  • Custom formulations engineered to meet critical application requirements
1000 Series
CELLENE™ TPE compounds are suitable for a wide variety of extrusion applications. The 1000 series provides high clarity, low density, elasticity and kink resistance.

2000 Series
CELLENE™ TPE compounds are suitable for a wide variety of extrusion and injection molding applications. The 2000 series provides clarity, elasticity, low density and

3000 Series
CELLENE™ TPE compounds are suitable for a wide variety of extrusion and injection molding applications. The 3000 series provides a good compression set, elasticity and low density. They are optimized for flow and service temperature, and can be over molded to other substrates and are recyclable and reprocessable.

4000 Series
CELLENE™ TPE compounds are suitable for a wide variety of injection molding applications. The 4000 series provides high clarity, flexibility and softness

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Product category: Tubings and tubing equipment, Plastics

Tekni-Plex Healthcare areas of Expertise

Tekni-Plex is a Full-Service Partner Supplying the Medical Device Industry
The Tekni-Plex Healthcare supplies mission-critical, high-value components, materials, and solutions to medical device manufacturers worldwide.

We provide advanced medical grade, polymer-based solutions (compounds, tubing and other products) for medical devices and other applications. Our nine manufacturing locations use lean manufacturing tools and principles to drive quality and continuous improvement programs. This helps ensure on time delivery of premium medical products worldwide.

Compounding
Tekni-Plex Healthcare has a 50 year heritage in supplying the medical device industry with compounds, ensuring our customers are in safe hands when operating in such a highly regulated industry.

Tube Extrusion
Tekni-Plex Healthcare offers precision medical tubing solutions for a wide range of single-use medical device applications. These include intravenous (IV) administration, hemodialysis devices, insulin delivery, cardiopulmonary bypass equipment, wound drainage and much more. Our medical grade tubes are used in hospital, clinic and home settings worldwide.

Specialty Extrusion
Tekni-Plex Healthcare’s precision polymer extrusions are used by medical device manufacturers in life-saving, minimally invasive instruments and other healthcare devices. Development assistance and short custom tubing lead times for device prototypes have been the hallmark of our service.

Customer Support Network
Using our vast amount of history, expertise, knowledge, and technology development facilities, we can offer support and guidance on a variety of issues to support your needs.

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Product category: Plastics

Healthcare material science solutions

With more than 50 years of experience, Tekni-Plex Healthcare Packaging continues to evolve its portfolio to ensure we have the right products to meet your emerging requirements. Our offerings support the stringent demands of pharma, medical device and animal care and helps you push creative boundaries in the personal care and cosmetics space, all while helping maintain your product’s efficacy and safety. Options include a range of low, medium and high-barrier structures.

Our broad range of products include:

Advanced flexible packaging material solutions for a wide variety of medical applications
Tekni-Plex is known for its excellence in delivering flexible packaging material solutions for a wide variety of medical applications worldwide. Our portfolio includes heat-seal coated and uncoated Tyvek® and paper, medical-grade extrusion laminates, latex-free cold seal coated paper and film and die-cut lids and labels.

Our broad portfolio is backed by ISO 13485-certified manufacturing facilities and a dedicated R&D team that works with our Global Technology Center to ensure the ongoing development of solutions to meet emerging performance and regulatory requirements. We also use our exacting manufacturing principals to drive quality and continuous improvement across all product lines.

Tekni-Plex is also known for its leading coating technology. We use an air knife process to apply an even coating layer, which results in consistent peels, aseptic presentation and sterilization integrity.

We have also invested in the latest 10-color printing technology to ensure that your regulated package complies with legibility requirements.

Laminates
High-performance coated paper. A cost-effective alternative for a wide variety of breathable and non-breathable applications. Our coatings seal to a wide variety of flexible and rigid films and are compatible with multiple paper grades. Ideal for high-volume applications.

Laminates (extrusion and adhesive). Our laminates can be custom developed to meet performance requirements. We offer PET, nylon, paper, foil, PE and ionomer laminations with multiple sealing options (high, low, weld-seal, etc.) to suit your application. We also manufacture a wide variety of laminated materials that can be converted into pouches.

Latex-free cold seal. Tekni-Plex is a leading provider of latex-free cold seal paper and films for use in traditional and advanced wound care. Eliminates the health risk associated with allergies to natural latex components. The coating seals to itself for a smooth, fiber-free light peel.

Die-cut lids, labels. Our coated paper, Tyvek®, and extrusion laminates can be produced as die-cut lids or sheets for sealing to rigid trays. We offer short lead times, low minimum order quantities and exceptional service.

Printing. The latest in 10-color printing technology means sharp imprints of your regulated information to meet FDA requirements.

Lameplast 
The Lameplast single dose & unit dose system features pre-made vials that provide a higher level of precision, functionality and quality control compared to blow/fill/seal systems. The vials offer a more attractive physical appearance (no burrs), uniform orifice/drug delivery, flexible closure design and printing capability, ability to mold with barrier materials vs. only one material, more uniform wall thickness, and reclosable features. These are all attributes that are not possible when the unit dose vial is blown, filled and sealed in one stage.

LF of America, Contract filling and secondary pack-out.
All manufacturing of the plastic packaging, single dose & unit dose packaging are completed in controlled environments according to Class 10,000 Standards and are in compliance with ISO 9001:2008 along with a complex quality control system.

Beyers Plastics, Clean room Class 7 Plastic Packaging
Extruding polyethylene film in a cleanroom 7 environment and offer a range of films based on pharma grade resins in line with our customers’ demands. Extruded film is supplied as such for lamination purposes or converted into sheets and bags in one of our cleanroom Class 7 environments.

A proud supplier to most of Top 10 pharmaceutical companies. Providing them with plastic bags to keep medical supplies clean and safe from contamination.

Offering widths from 60 up to 2200 mm and lengths up to 3000 mm in gauges from 20 up to 200 microns.

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About us

Company portrait

Tekni-Plex Healthcare deploys world-class material science expertise to deliver value in creating medical device and healthcare packaging solutions. With a deep understanding of the needs of end users, our offerings ensure we provide innovative patient care solutions.

We supply mission-critical, high-value components, materials, and solutions to medical device manufacturers. Tekni-Plex Healthcare partners with customers to deliver patient care solutions that make the world a healthier place through a shared vision to deliver better patient outcomes, faster healing with less pain, in a safe and efficient way for both patients and clinicians.

With manufacturing plants on three continents (North America, Europe and Asia), we have an in-depth understanding of the international regulatory environment. Tekni-Plex’s service-oriented approach means that we deliver product where and when you need it.

PATIENT CARE SOLUTIONS THAT MAKE THE WORLD A HEALTHIER PLACE

Company data

Area of business
  • Tubings and tubing equipment
  • Catheters
  • Raw materials and adhesives